Series 3500 Aluminum Double-Hung Windows

Boyd's Series 3500 is our most exceptional commercial aluminum double-hung window, with both the upper and lower sash operating for flexible ventilation and traditional double-hung appearance. Designed to stringent AAMA standards for top-rated performance, the Series 3500 is an excellent choice for demanding coastal applications, hospitals, military buildings, universities, schools, government offices, and other commercial or institutional projects.

Tested to AW-PG85, the Series 3500 features a 4" thermal-break main frame, true divided-lite and simulated muntin options, internal blinds or dual glazing, and side-loaded upper and lower operating sash that can be removed from the interior for maintenance and cleaning. Interior glazing accommodates glass up to 1.25" thick, while screens, coordinated perimeter accessories, finish selections, and project-specific customization support challenging new-construction, replacement, historic-replica, and coastal conditions. Selected impact-rated and blast-resistant configurations are available where the exact unit size, glazing, anchorage, installation method, and current documentation support the project requirements.

Series 3500 Product Details

Key commercial double-hung window attributes for product review:

Product AttributeSeries 3500
Window typeCommercial aluminum double-hung window
OperationVertically operating upper and lower sash
Primary applicationsCoastal, healthcare, education, government, military, institutional, historic-replica, and other demanding commercial projects
Thermal barrierIntegral urethane thermal barrier
Main frame depth4"
Aluminum wall thicknessNominal .080" minimum at main-frame and sash members; nominal .125" minimum at the main-frame sill
Operating sashUpper and lower sash are side-loaded and removable from the interior for cleaning and maintenance without deglazing
Sash balancesUltra-Lift Class 5 balances selected for the sash weight
Sash liftContinuous integral lift bar at the lower-sash bottom rail
Locking hardwareSweep lock with mounted keeper at the meeting rail; alternate locking details should be confirmed for the selected configuration
WeatherstrippingTwo rows at vertical sash rails; one row at horizontal sash rails and the main-frame head; two rows at the lower-sash bottom rail
Maximum glazing thickness1.25" (1 1/4")
Glazing methodUpper and lower sash are interior glazed with snap-in aluminum stops
Performance classAW-PG85
Testing standardAAMA/WDMA/CSA 101/I.S.2/A440-05 and A440-08
Air infiltration0.27 cfm/ft of sash crack at 6.24 psf
Water resistanceNo uncontrolled leakage at 12 psf
Structural performance127.50 psf
Condensation resistance factor51
Thermal performanceConfirm the current U-value with Boyd using the selected glazing and current project documentation
Muntin optionsTrue divided-lite, interior roll-form, and applied historical or simulated muntins; applied systems permit glazing replacement without removing the applied muntins
Blinds / dual glazingAvailable; dual glazing and 5/8" internal blinds can be installed in a removable interior frame
ScreensExterior-mounted removable screens are available for each operating sash; full-height coverage can be coordinated where required
Forced-entry resistanceASTM F588, Performance Level 10
Impact capabilityFlorida Product Approved impact-rated configuration available under FL33627.1; +60.0 / -75.0 psf published design pressures; not rated for HVHZ use
Blast capabilityBlast-resistant configurations available; documentation is configuration-specific

Series 3500 Product Data and Downloads

Use the current Boyd resource links below for Series 3500 detail drawings, guide specifications, accessories, impact and blast review, gallery images, and finish options.

ResourceAvailable Files
Series 3500 Detail DrawingsPDF  |  DWG
Series 3500 Guide SpecificationsDOC  |  PDF
Window AccessoriesPDF  |  View accessories
Impact and Florida Product Approval ReviewView impact systems
Blast-Resistant Configuration ReviewView blast systems
Series 3500 GalleryView gallery
Boyd Finish OptionsView finishes
Request a Bid / Project Help Get Direct Assistance™

When to Use the Series 3500 Double-Hung Window

  • Coastal or demanding commercial openings requiring Boyd's highest-performing double-hung aluminum window.

  • Hospitals, military buildings, universities, schools, government offices, and other institutional applications.

  • Projects requiring AW-PG85 performance, a 4" thermal-break frame, 12 psf water resistance, and glazing up to 1.25" thick.

  • Traditional double-hung elevations requiring both upper and lower sash to operate for flexible ventilation and interior maintenance access.

  • Openings requiring true divided-lite, interior, or historical muntins, internal blinds, dual glazing, screens, or coordinated perimeter accessories.

  • Selected impact-rated or blast-resistant applications where the exact Series 3500 configuration and current supporting documentation match the project requirements.

Choosing a Boyd Double-Hung, Single-Hung, or Fixed Window

You are viewing the Series 3500 top-performing double-hung window. Review the related Boyd systems below when the project requires single-hung operation, a different double-hung performance class, custodial tilt access, marine glazing, or matching fixed openings.

SeriesReview This Series For
Series 3000 Single-HungHigh-performance and coastal single-hung applications requiring one operating sash, AW-PG75 performance, a 4" frame, glazing up to 1.25", internal blinds, and selected impact or blast configurations.
Series 860 Double-HungHeavy-commercial, coastal, institutional, or historic-replica applications requiring H-HC50 performance, a 4" frame, 1" marine glazing, custodial-key tilt access, and both sash operating.
Series 850 Double-HungHeavy-commercial and historic double-hung replacement applications requiring H-HC40 performance, a 4" frame, 1" marine glazing, custodial-key tilt access, and architectural configurations.
Series 4000 FixedMatching non-operable openings requiring a 4" thermal-break frame, glazing up to 1.25", and coordinated coastal, impact, blast, muntin, and finish review.

Series 3500 Double-Hung Window Advantages

  • Boyd's most exceptional double-hung option for demanding coastal, commercial, and institutional applications.

  • AW-PG85 performance with 12 psf water resistance and 127.50 psf structural performance.

  • A 4" thermal-break frame and interior glazing accommodate glass up to 1.25" thick.

  • Both upper and lower sash operate for flexible ventilation and traditional double-hung appearance.

  • Side-loaded sash can be removed from the interior for maintenance and cleaning without deglazing.

  • Block-and-tackle or Ultra-Lift Class 5 balances support dependable sash operation.

  • True divided-lite, interior roll-form, and applied muntin options support contemporary, traditional, and historic-replica elevations.

  • Internal blinds, dual glazing, screens, panning, receptors, subsills, mullions, trims, nailing fins, leg extenders, finishes, and customization options expand project flexibility.

  • Selected impact-rated and blast-resistant configurations are available, with final applicability matched to the exact assembly and current documentation.

Common Series 3500 Coordination Items

  • Double-hung operation: Confirm that both upper and lower sash operate, along with lift and lock locations, sash travel, operating force, balance selection, user access, and ventilation requirements.

  • Egress and clear opening: Where emergency escape or rescue requirements apply, provide the required net clear opening, minimum clear dimensions, sill height, unit size, and authority-having-jurisdiction comments.

  • Coastal exposure: Coordinate design pressures, water resistance, corrosion exposure, drainage, sill conditions, perimeter sealants, flashing, substrates, anchors, and finish requirements.

  • Glazing and blinds: Confirm complete glass makeup, overall thickness, safety glazing, interior glazing access, dual glazing, internal blinds, controls, coatings, spacers, and project thermal criteria.

  • Muntins and appearance: Coordinate true divided-lite, interior roll-form, or applied historical muntins, grid pattern, profile, finish, reglazing requirements, sash proportions, and reviewing-authority comments.

  • Impact requirements: Match the exact Series 3500 configuration, FL33627.1 approval limits, glazing, opening size, positive and negative design pressures, anchors, substrates, installation method, and non-HVHZ limitation to the project requirements.

  • Blast requirements: Provide the required protection level, threat criteria, glazing, opening size, anchorage, substrate, receptor, mullion, installation condition, and current documentation requirements.

  • Sash removal and screens: Preserve interior access for upper- and lower-sash take-out, cleaning, balance or lock service, screen removal, blind maintenance, and glazing replacement.

  • Openings and accessories: Verify field dimensions, rough openings, substrates, anchors, panning, receptors, subsills, mullions, trims, nailing fins, leg extenders, sealants, drainage, and surrounding construction before release.

What to Send Boyd for a Series 3500 Review

Send as much of the following project information as available:

  • Project name, location, building type, bid date, construction schedule, architectural drawings, elevations, window schedules, specifications, and opening sizes.

  • Required double-hung operation, upper- and lower-sash sizes, sash travel, lift and lock locations, balance requirements, screens, and maintenance-access needs.

  • Any egress or emergency-escape requirements, net clear opening targets, minimum clear dimensions, sill-height limits, and authority-having-jurisdiction comments.

  • Glazing makeup, overall thickness, coatings, spacers, safety glazing, internal blinds, dual glazing, muntin or grid pattern, historic-review requirements, and finish.

  • Required air, water, structural, thermal, forced-entry, impact, blast, coastal-exposure, approval, security, and jurisdictional criteria.

  • For impact projects, provide the required Florida Product Approval or other approval path, design pressures, impact classification, opening sizes, glazing, anchors, substrates, and installation conditions.

  • Panning, receptor, subsill, mullion, trim, nailing-fin, leg-extender, anchor, sealant, drainage, substrate, installation, and submittal requirements.

Related Hung, Coastal, Impact, and Blast Resources

Request a Bid / Project Help Get Direct Assistance
Series
3500
Window Type
Double Hung
Thermal Barrier
Yes
System Depth (Inches)
4.000
AAMA Rating
AW-PG85
Testing Standards Method
2005/2008
Air Infiltration (CFM/FT)
.27@6.24
Water Resistance (PSF)
12.00
Structural Performance (PSF)
127.50
Maximum Glazing Thickness
1.25
CRF
51
U-Value
0.55
Interior Muntins
Yes
True Muntins
Yes
Historical Muntins
Yes
Blinds/Dual Glazing
Yes
Impact
Yes
Blast
Yes
3500 (DH) Series Gallery Here
3500 Series Detail Drawings PDF DWG
3500 Series Blast Specifications DOC PDF
3500 Series Blast Detail Drawings PDF DWG
3500 Series Specifications DOC PDF
Accessories PDF DWG
Finish Options Finishes
Order a Sample Request Here