Series 3500 Aluminum Double-Hung Windows
Boyd's Series 3500 is our most exceptional commercial aluminum double-hung window, with both the upper and lower sash operating for flexible ventilation and traditional double-hung appearance. Designed to stringent AAMA standards for top-rated performance, the Series 3500 is an excellent choice for demanding coastal applications, hospitals, military buildings, universities, schools, government offices, and other commercial or institutional projects.
Tested to AW-PG85, the Series 3500 features a 4" thermal-break main frame, true divided-lite and simulated muntin options, internal blinds or dual glazing, and side-loaded upper and lower operating sash that can be removed from the interior for maintenance and cleaning. Interior glazing accommodates glass up to 1.25" thick, while screens, coordinated perimeter accessories, finish selections, and project-specific customization support challenging new-construction, replacement, historic-replica, and coastal conditions. Selected impact-rated and blast-resistant configurations are available where the exact unit size, glazing, anchorage, installation method, and current documentation support the project requirements.
Series 3500 Product Details
Key commercial double-hung window attributes for product review:
| Product Attribute | Series 3500 |
|---|---|
| Window type | Commercial aluminum double-hung window |
| Operation | Vertically operating upper and lower sash |
| Primary applications | Coastal, healthcare, education, government, military, institutional, historic-replica, and other demanding commercial projects |
| Thermal barrier | Integral urethane thermal barrier |
| Main frame depth | 4" |
| Aluminum wall thickness | Nominal .080" minimum at main-frame and sash members; nominal .125" minimum at the main-frame sill |
| Operating sash | Upper and lower sash are side-loaded and removable from the interior for cleaning and maintenance without deglazing |
| Sash balances | Ultra-Lift Class 5 balances selected for the sash weight |
| Sash lift | Continuous integral lift bar at the lower-sash bottom rail |
| Locking hardware | Sweep lock with mounted keeper at the meeting rail; alternate locking details should be confirmed for the selected configuration |
| Weatherstripping | Two rows at vertical sash rails; one row at horizontal sash rails and the main-frame head; two rows at the lower-sash bottom rail |
| Maximum glazing thickness | 1.25" (1 1/4") |
| Glazing method | Upper and lower sash are interior glazed with snap-in aluminum stops |
| Performance class | AW-PG85 |
| Testing standard | AAMA/WDMA/CSA 101/I.S.2/A440-05 and A440-08 |
| Air infiltration | 0.27 cfm/ft of sash crack at 6.24 psf |
| Water resistance | No uncontrolled leakage at 12 psf |
| Structural performance | 127.50 psf |
| Condensation resistance factor | 51 |
| Thermal performance | Confirm the current U-value with Boyd using the selected glazing and current project documentation |
| Muntin options | True divided-lite, interior roll-form, and applied historical or simulated muntins; applied systems permit glazing replacement without removing the applied muntins |
| Blinds / dual glazing | Available; dual glazing and 5/8" internal blinds can be installed in a removable interior frame |
| Screens | Exterior-mounted removable screens are available for each operating sash; full-height coverage can be coordinated where required |
| Forced-entry resistance | ASTM F588, Performance Level 10 |
| Impact capability | Florida Product Approved impact-rated configuration available under FL33627.1; +60.0 / -75.0 psf published design pressures; not rated for HVHZ use |
| Blast capability | Blast-resistant configurations available; documentation is configuration-specific |
Series 3500 Product Data and Downloads
Use the current Boyd resource links below for Series 3500 detail drawings, guide specifications, accessories, impact and blast review, gallery images, and finish options.
| Resource | Available Files |
|---|---|
| Series 3500 Detail Drawings | PDF | DWG |
| Series 3500 Guide Specifications | DOC | PDF |
| Window Accessories | PDF | View accessories |
| Impact and Florida Product Approval Review | View impact systems |
| Blast-Resistant Configuration Review | View blast systems |
| Series 3500 Gallery | View gallery |
| Boyd Finish Options | View finishes |
When to Use the Series 3500 Double-Hung Window
Coastal or demanding commercial openings requiring Boyd's highest-performing double-hung aluminum window.
Hospitals, military buildings, universities, schools, government offices, and other institutional applications.
Projects requiring AW-PG85 performance, a 4" thermal-break frame, 12 psf water resistance, and glazing up to 1.25" thick.
Traditional double-hung elevations requiring both upper and lower sash to operate for flexible ventilation and interior maintenance access.
Openings requiring true divided-lite, interior, or historical muntins, internal blinds, dual glazing, screens, or coordinated perimeter accessories.
Selected impact-rated or blast-resistant applications where the exact Series 3500 configuration and current supporting documentation match the project requirements.
Choosing a Boyd Double-Hung, Single-Hung, or Fixed Window
You are viewing the Series 3500 top-performing double-hung window. Review the related Boyd systems below when the project requires single-hung operation, a different double-hung performance class, custodial tilt access, marine glazing, or matching fixed openings.
| Series | Review This Series For |
|---|---|
| Series 3000 Single-Hung | High-performance and coastal single-hung applications requiring one operating sash, AW-PG75 performance, a 4" frame, glazing up to 1.25", internal blinds, and selected impact or blast configurations. |
| Series 860 Double-Hung | Heavy-commercial, coastal, institutional, or historic-replica applications requiring H-HC50 performance, a 4" frame, 1" marine glazing, custodial-key tilt access, and both sash operating. |
| Series 850 Double-Hung | Heavy-commercial and historic double-hung replacement applications requiring H-HC40 performance, a 4" frame, 1" marine glazing, custodial-key tilt access, and architectural configurations. |
| Series 4000 Fixed | Matching non-operable openings requiring a 4" thermal-break frame, glazing up to 1.25", and coordinated coastal, impact, blast, muntin, and finish review. |
Series 3500 Double-Hung Window Advantages
Boyd's most exceptional double-hung option for demanding coastal, commercial, and institutional applications.
AW-PG85 performance with 12 psf water resistance and 127.50 psf structural performance.
A 4" thermal-break frame and interior glazing accommodate glass up to 1.25" thick.
Both upper and lower sash operate for flexible ventilation and traditional double-hung appearance.
Side-loaded sash can be removed from the interior for maintenance and cleaning without deglazing.
Block-and-tackle or Ultra-Lift Class 5 balances support dependable sash operation.
True divided-lite, interior roll-form, and applied muntin options support contemporary, traditional, and historic-replica elevations.
Internal blinds, dual glazing, screens, panning, receptors, subsills, mullions, trims, nailing fins, leg extenders, finishes, and customization options expand project flexibility.
Selected impact-rated and blast-resistant configurations are available, with final applicability matched to the exact assembly and current documentation.
Common Series 3500 Coordination Items
Double-hung operation: Confirm that both upper and lower sash operate, along with lift and lock locations, sash travel, operating force, balance selection, user access, and ventilation requirements.
Egress and clear opening: Where emergency escape or rescue requirements apply, provide the required net clear opening, minimum clear dimensions, sill height, unit size, and authority-having-jurisdiction comments.
Coastal exposure: Coordinate design pressures, water resistance, corrosion exposure, drainage, sill conditions, perimeter sealants, flashing, substrates, anchors, and finish requirements.
Glazing and blinds: Confirm complete glass makeup, overall thickness, safety glazing, interior glazing access, dual glazing, internal blinds, controls, coatings, spacers, and project thermal criteria.
Muntins and appearance: Coordinate true divided-lite, interior roll-form, or applied historical muntins, grid pattern, profile, finish, reglazing requirements, sash proportions, and reviewing-authority comments.
Impact requirements: Match the exact Series 3500 configuration, FL33627.1 approval limits, glazing, opening size, positive and negative design pressures, anchors, substrates, installation method, and non-HVHZ limitation to the project requirements.
Blast requirements: Provide the required protection level, threat criteria, glazing, opening size, anchorage, substrate, receptor, mullion, installation condition, and current documentation requirements.
Sash removal and screens: Preserve interior access for upper- and lower-sash take-out, cleaning, balance or lock service, screen removal, blind maintenance, and glazing replacement.
Openings and accessories: Verify field dimensions, rough openings, substrates, anchors, panning, receptors, subsills, mullions, trims, nailing fins, leg extenders, sealants, drainage, and surrounding construction before release.
What to Send Boyd for a Series 3500 Review
Send as much of the following project information as available:
Project name, location, building type, bid date, construction schedule, architectural drawings, elevations, window schedules, specifications, and opening sizes.
Required double-hung operation, upper- and lower-sash sizes, sash travel, lift and lock locations, balance requirements, screens, and maintenance-access needs.
Any egress or emergency-escape requirements, net clear opening targets, minimum clear dimensions, sill-height limits, and authority-having-jurisdiction comments.
Glazing makeup, overall thickness, coatings, spacers, safety glazing, internal blinds, dual glazing, muntin or grid pattern, historic-review requirements, and finish.
Required air, water, structural, thermal, forced-entry, impact, blast, coastal-exposure, approval, security, and jurisdictional criteria.
For impact projects, provide the required Florida Product Approval or other approval path, design pressures, impact classification, opening sizes, glazing, anchors, substrates, and installation conditions.
Panning, receptor, subsill, mullion, trim, nailing-fin, leg-extender, anchor, sealant, drainage, substrate, installation, and submittal requirements.
Related Hung, Coastal, Impact, and Blast Resources
Commercial aluminum single-hung and double-hung windows for hung-window comparison and selection guidance.
Commercial aluminum fixed windows for coordinated non-operable openings and matching elevations.
Historic-replica aluminum windows for muntin, profile, sash proportion, finish, and reviewing-authority coordination.
Impact-rated commercial aluminum windows and Florida Product Approval information for configuration-specific Series 3500 impact review.
Blast-resistant aluminum window systems for project-specific Series 3500 blast documentation and review.
Commercial window hardware and accessories for screens, panning, receptors, subsills, mullions, trims, nailing fins, and related coordination.
Commercial aluminum finish options for standard and custom anodized or painted finish review.
Architectural resources, CAD details, specifications, and product support for project documentation.
3500 Series Detail Drawings PDF DWG
3500 Series Blast Specifications DOC PDF
3500 Series Blast Detail Drawings PDF DWG
3500 Series Specifications DOC PDF
Accessories PDF DWG
Finish Options Finishes
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