Series 860 Aluminum Double-Hung Windows
Boyd engineers the Series 860 commercial aluminum double-hung window for harsh conditions, coastal weather, restoration, and historic-replica projects. With both the upper and lower sash operating, the Series 860 provides flexible ventilation and a traditional double-hung appearance for schools, universities, military buildings, hospitals, government offices, and other demanding commercial or institutional applications.
Tested to H-HC50, the Series 860 features a 4" thermal-break main frame, double-weatherstripped sash construction, continuous wraparound marine glazing up to 1" thick, custodial-key-operated tilt mechanisms, and heavy-duty spiral or Ultra-Lift balances. Upper and lower sash tilt inward for convenient interior cleaning, while true divided-lite, interior, and applied muntin options, screens, hospital-sill configurations, coordinated perimeter accessories, finish selections, and project-specific customization support unique new-construction and restoration requirements.
Series 860 Product Details
Key commercial double-hung window attributes for product review:
| Product Attribute | Series 860 |
|---|---|
| Window type | Commercial aluminum double-hung window |
| Operation | Vertically operating upper and lower sash |
| Primary applications | Coastal, historic-replica, education, healthcare, government, military, institutional, restoration, and other demanding commercial projects |
| Thermal barrier | Integral urethane thermal barrier |
| Main frame depth | 4" |
| Aluminum wall thickness | Nominal .062" minimum at main-frame and sash members; nominal .078" minimum at the main-frame sill |
| Cleaning and maintenance access | Upper and lower sash tilt inward from the interior for cleaning without deglazing |
| Sash balances | Heavy-duty spiral or Ultra-Lift Class 5 balances selected for the sash weight |
| Tilt mechanism | Tamper-resistant, custodial-key-operated tilt mechanism |
| Sash lifts | Continuous integral lift bar at the lower-sash bottom rail and continuous integral pull-down handle at the upper-sash top rail |
| Locking hardware | Cast white-bronze locking hardware and keeper; current drawings show sweep-lock and auto-sill-lock details |
| Hospital-sill option | Available to permit the lower sash to raise approximately 2" without a daylight opening at the sill, allowing ventilation across the meeting rails |
| Weatherstripping | Two rows at vertical sash rails and the main-frame sill, with additional weatherstripping at the main-frame head and horizontal sash rails |
| Maximum glazing thickness | 1" |
| Glazing method | Upper and lower sash are channel glazed with continuous perimeter vinyl marine glazing gaskets |
| Performance class | H-HC50 |
| Testing standard | AAMA/WDMA/CSA 101/I.S.2/A440-05 |
| Air infiltration | 0.06 cfm/ft of sash crack at 6.27 psf |
| Water resistance | No uncontrolled leakage at 12.11 psf |
| Structural performance | 75.19 psf |
| Condensation resistance factor | 50 |
| Thermal performance | Confirm the current U-value with Boyd using the selected glazing and current project documentation |
| Muntin options | True divided-lite, interior roll-form, and applied simulated muntins; historical muntins are not listed as a standard Series 860 option |
| Screens | Exterior-mounted removable screens are available for one or both operating sash |
| Blinds / dual glazing | No |
| Forced-entry resistance | ASTM F588, Performance Level 10 |
| Impact capability | No |
| Blast capability | No |
Series 860 Product Data and Downloads
Use the current Boyd resource links below for Series 860 detail drawings, guide specifications, accessories, historic-replica resources, gallery images, and finish options.
| Resource | Available Files |
|---|---|
| Series 860 Detail Drawings | PDF | DWG |
| Series 860 Guide Specifications | DOC | PDF |
| Window Accessories | PDF | DWG | View accessories |
| Historic-Replica Window Resources | View historic systems |
| Series 860 Gallery | View gallery |
| Boyd Finish Options | View finishes |
When to Use the Series 860 Double-Hung Window
Harsh-weather or coastal commercial openings requiring a heavy-commercial aluminum double-hung window, without impact-rated or blast-resistant performance.
Historic-replica, restoration, renovation, or institutional projects requiring traditional double-hung appearance and both upper and lower sash operation.
Schools, universities, military buildings, hospitals, government offices, and other demanding commercial applications.
Projects requiring H-HC50 performance, a 4" thermal-break frame, 12.11 psf water resistance, and marine glazing up to 1" thick.
Openings requiring custodial-key-controlled tilt access, heavy-duty balances, interior cleaning, tamper-resistant operation, and exterior-mounted screens.
Hospital or institutional openings that benefit from a hospital-sill configuration, true or simulated muntins, perimeter accessories, finish options, and customization.
Choosing a Boyd Double-Hung, Single-Hung, or Fixed Window
You are viewing the Series 860 H-HC50 double-hung window for coastal, institutional, restoration, and historic-replica applications. Review the related Boyd systems below when the project requires higher double-hung performance, impact or blast capability, a lower performance class, single-hung operation, internal blinds, historical muntins, or matching fixed openings.
| Series | Review This Series For |
|---|---|
| Series 3500 Double-Hung | Top-performing coastal double-hung applications requiring AW-PG85 performance, a 4" frame, glazing up to 1.25", internal blinds, true or historical muntins, and selected impact or blast configurations. |
| Series 850 Double-Hung | Heavy-commercial and historic double-hung replacement applications requiring H-HC40 performance, a 4" frame, 1" marine glazing, custodial-key tilt access, and architectural configurations. |
| Series 810 Single-Hung | Historic-replica and institutional single-hung applications requiring H-HC50 performance, a fixed upper sash, one operating lower sash, custodial tilt access, and optional water-management or AW configurations. |
| Series 1000 Fixed | Matching non-operable openings requiring a 4" thermal-break frame, AW-PG90 performance, glazing up to 1.375", and coordinated muntin, finish, and elevation alignment. |
Series 860 Double-Hung Window Advantages
Engineered for harsh conditions, coastal weather, restoration, historic-replica work, and demanding institutional applications.
H-HC50 performance with 12.11 psf water resistance and 75.19 psf structural performance.
A 4" thermal-break frame and continuous perimeter marine glazing accommodate insulated glass up to 1" thick.
Both upper and lower sash operate for flexible ventilation and traditional double-hung appearance.
Upper and lower sash tilt inward for controlled interior cleaning without deglazing.
Tamper-resistant, custodial-key-operated tilt mechanisms support institutional maintenance and security procedures.
Heavy-duty spiral or Ultra-Lift Class 5 balances support dependable sash operation.
True divided-lite, interior roll-form, and applied simulated muntin options support contemporary, traditional, and historic-replica elevations.
Hospital-sill configurations, screens, panning, receptors, subsills, mullions, trims, nailing fins, leg extenders, finishes, and customization options expand project flexibility.
Common Series 860 Coordination Items
Double-hung operation: Confirm that both upper and lower sash operate, along with lift and pull-down-handle locations, sash travel, operating force, balance selection, user access, and ventilation requirements.
Historic-replica and restoration requirements: Coordinate existing-window profiles, sightlines, sash proportions, meeting-rail location, muntin pattern, finish, perimeter conditions, and reviewing-authority comments. Historical muntins are not listed as a standard Series 860 option.
Custodial tilt access: Coordinate key control, authorized-user access, interior cleaning clearances, furnishings, shades, security, and maintenance procedures.
Hospital sill: Confirm whether the project requires the limited-opening hospital-sill configuration, intended ventilation across the meeting rails, operating restrictions, and institutional safety requirements.
Egress and clear opening: Where emergency escape or rescue requirements apply, provide the required net clear opening, minimum clear dimensions, sill height, unit size, and authority-having-jurisdiction comments.
Coastal exposure: Coordinate design pressures, water resistance, corrosion exposure, finish, adjacent metals, drainage, sill conditions, flashing, perimeter sealants, anchors, substrates, and maintenance requirements. Coastal suitability does not make the Series 860 impact rated.
Glazing and muntins: Confirm insulated-glass makeup, overall thickness, safety glazing, marine-glazing compatibility, true divided-lite or simulated muntin construction, grid pattern, finish, coatings, spacers, and replacement access.
Sash cleaning and screens: Preserve interior clearance for upper- and lower-sash tilt-in cleaning, balance and lock service, screen removal, and glazing replacement.
Openings and accessories: Verify field dimensions, rough openings, substrates, anchors, panning, receptors, subsills, mullions, trims, nailing fins, leg extenders, sealants, drainage, and surrounding construction before release.
What to Send Boyd for a Series 860 Review
Send as much of the following project information as available:
Project name, location, building type, bid date, construction schedule, architectural drawings, elevations, window schedules, specifications, and opening sizes.
Historic-replica or restoration requirements, existing-window photographs or profiles, sash proportions, sightlines, meeting-rail location, muntin pattern, finish, and reviewing-authority comments.
Required double-hung operation, upper- and lower-sash sizes, sash travel, lift and pull-down-handle locations, custodial-key control, hospital-sill option, screens, and maintenance-access requirements.
Any egress or emergency-escape requirements, net clear opening targets, minimum clear dimensions, sill-height limits, and authority-having-jurisdiction comments.
Glazing makeup, overall thickness, coatings, spacers, safety glazing, marine-glazing requirements, true or simulated muntin pattern, and finish.
Required H-HC50, air, water, structural, thermal, forced-entry, coastal-exposure, security, and jurisdictional criteria.
Panning, receptor, subsill, mullion, trim, nailing-fin, leg-extender, anchor, sealant, drainage, substrate, installation, and submittal requirements.
Related Hung, Historic-Replica, Coastal, and Project Resources
Commercial aluminum single-hung and double-hung windows for broader hung-window comparison and selection guidance.
Historic-replica aluminum windows for sightline, profile, muntin, sash proportion, finish, and reviewing-authority coordination.
Commercial aluminum fixed windows for coordinated non-operable openings and matching elevations.
Commercial window hardware and accessories for screens, panning, receptors, subsills, mullions, trims, nailing fins, and related coordination.
Commercial aluminum finish options for standard and custom anodized or painted finish review.
Architectural resources, CAD details, specifications, and product support for project documentation.
860 Series Detail Drawings PDF DWG
Accessories PDF DWG
860 Series Specifications DOC PDF
Finish Options Finishes
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